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Business
Heads of Pulp & Viscose staple fibre Group
Mr. Shailendra K. Jain
Aditya
Birla Group is one of the largest manufacturer
of viscose staple fibre in the world. Aditya
Birla Group pioneered the manufacture of VSF in
India and as well as in Thailand and Indonesia
using indigenous resources, know-how and equipment
decades ago and today, it is at the nerve centre
of the cellulosic fibre industry in the world.
Aditya
Birla Group is today the world's largest producer
of VSF, commanding a 24 per cent global market
share and meeting over 98 per cent of India's
VSF requirements.
Aditya
Birla Group has developed several improved varieties
of viscose fibres, including new generations of
specialty fibres. These fibres produced
from indigenous mixed-hardwood pulp, are comparable
with the best in the world.
Group
companies manufacturing specially viscose staple
fibre are as follows:
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Grasim
Industries Limited, India
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Grasilene
Division, Harihar, India
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Staple
Fibre Division, Nagda, India
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Birla
Cellulosics , India
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P.
T. Indo Bharat Rayon, Indonesia
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Thai
Rayon Public Co., Ltd., Thailand
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Thai
Rayon produces Viscose Rayon Staple Fibre in the
range of 0.8 to 5 Denier with a staple fibre length
in the range of 32 mm to 101 mm.
Rayon
fibre of a variety of specification is available
in the lustre of Bright Bleached, Semi Dull Bleached
and Full Dull Bleached to meet requirement of
textile and non-woven industry. The company produces
chlorine-free fibre, i.e, hydrogen-peroxide bleached
fibre.
Grasim
is India's pioneer in Viscose Staple Fibre (VSF),
a man-made, biodegradable fibre with characteristics
akin to cotton. Extremely versatile and easily
blended with other fibres, VSF is widely used
to manufacture fabrics for both woven and knitted
garments. The range of applications extends from
apparel — both top wear and bottom wear
— to home textiles, dress material, knitted
inner wear and outer wear, and non-woven fabrics
Grasim's
VSF plants are located at Nagda in Madhya Pradesh,
Kharach in Gujarat and Harihar in Karnataka, with
a combined installed capacity of 2,51,850 tonnes
per annum. Nagda is its largest unit producing
a wide range of VSF to suit customer requirements
in terms of length, denier and colour. Nagda is
also the largest producer of spun-dyed specialty
fibre in the world.
The
Harihar unit produces rayon grade pulp, the basic
raw material for VSF production and raw white
VSF. The Company's rayon grade plant was the first
in India to use totally indigenous resources like
eucalyptus. It uses an in-house technology for
producing rayon pulp with an innovative oxygen
bleaching process to reduce the use of chlorine.
The
VSF plant at Kharach, set up in 1997, employs
the most contemporary technology, and today overseas
customers demand "fibre from Kharach".
The AV cell unit in Canada, an overseas joint
venture, also supplies dissolving grade chemical
pulp to the Group's VSF units in India, Thailand
and Indonesia.
This
spread and scale of operations makes the Group's
VSF operations extremely cost competitive. In
addition, vertical integration into production
of various principal raw materials required for
VSF production — caustic soda, CS2 and rayon
grade pulp — heightens its competitive edge.
Grasim
has earned prestigious awards for its technology
and its innovative range of fibres. Made from
wood pulp through an eco-friendly, non-polluting
process developed and patented by the Aditya Birla
Group, it is the world's only heavy-metal-free
viscose fibre.
The
Birla Research Institute for applied sciences
at Nagda along with the Company's R&D teams,
endeavours to make technology work for improving
quality, lowering costs and optimising resources,
the Company's Textile Research Application Development
Centre (TRADC), coming up at Kharach, will continually
develop new applications and products. It will
also explore possibilities of strategic alliances
with downstream textile product manufacturers
to commercialise the applications, leveraging
superior quality of VSF in terms of feel, comfort,
hygiene and aesthetics.
All
of the VSF business offerings have been branded
under the 'Birla Cellulose' umbrella. To penetrate
into niche market segments, and to grow further,
the division has ventured into the production
of high performance viscose fibres aptly named
Viscose Plus, High Wet Modulus Fibres (Modal)
and Birla Excel, the new generation solvent spun
fibres.
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